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Two Paths to Quick Changeover
There are two basic paths to achieving quick changeover. I call them, organizational and mechanical
Richard Kunst
5 days ago4 min read


Back to Basics | 5 Toyota Principles That Turn Businesses
In this article, I share 5 5 Toyota principles that turn businesses around like clockwork and how to apply them to your business.
Richard Kunst
Mar 194 min read

The Roots of Lean
Customers expect variety, reasonable price, high quality, comprehensive service and responsive delivery.
Richard Kunst
Oct 22, 20244 min read


There are 6 Lean strategies every business owner should know.
Here are the six key Lean strategies that can transform your operations:
Richard Kunst
Oct 8, 20242 min read

Maintenance Audit a great way to measure LEAN
A Mechanic's toolbox can explain more about an organization than the plethora of words from Leaders or any fancy PowerPoint Presentation .
Richard Kunst
Sep 20, 20243 min read

"Tick... Tick ... Tick" Obsolete Inventory: Your Ticking Time Bomb
“Tick...tick...tick” the team calculates 30% of the warehouse has been storing material not moved in 3 years.
Richard Kunst
Jul 29, 20242 min read

“VISION” of VISUAL workplace
For those not yet committed to a visual factory – stupid floors you just walk on, but smart floors are filled with information.
Richard Kunst
Jun 30, 20243 min read

Behavioral Design
Behavioral design is not about using psychology to manipulate people. It’s about using psychology to help people achieve their goals.
Richard Kunst
May 19, 20242 min read


Foundation PROCESS EXCELLENCE Thoughts
When doing a transformation in an existing organization a leader has had a mind blowing experience after visiting a well organized plant.
Richard Kunst
Mar 24, 20243 min read

The Dreaded Shift Exchange
Best time on the floor is 30 minutes before shift end and first 30 minutes at start, when you typically hear nothing.
Richard Kunst
Mar 17, 20242 min read


WAREHOUSE WALK the value is the pick not the walk.
Walking is the biggest cost driver when it comes to warehouse operations and a big detriment to picking efficiency.
Richard Kunst
Nov 14, 20233 min read


CULTURE exists everywhere
as soon as two people collaborate a culture is created.
Richard Kunst
Oct 29, 20234 min read

Shift Start ... Starts Employee Attitude
“How goes my Monday will define how goes my Week!”
Richard Kunst
Oct 17, 20233 min read

CHAKU CHAKU
he term "chaku chaku" may sound funny to most employees, but it's a serious base line discipline that supports Automation.
Richard Kunst
Sep 17, 20232 min read

My Pivotal Moment ... and how I ran my plant with only 1 hour per day.
This is not enough Time !!!
Lead ... Follow ... or Get out of the Way !
Let me show you how.
Richard Kunst
Sep 5, 20232 min read

A Chair Changed Culture
When I arrived the meeting room looked like a bomb had just exploded in it. Initially, I played the role of MOM, but that was not my job.
Richard Kunst
Aug 20, 20234 min read


How to Solve 5 Problems in Operations
A survey found 96% of respondents expected the addition of automation to increase . Yet, employees remain a central pillar of operations.
Richard Kunst
Aug 6, 20235 min read


Clean to Inspect
the touch of the human hand while cleaning is the world’s most sensitive instrument
Richard Kunst
Jun 11, 20232 min read

5S Builds your Brand
5S+1 is typically the first tool adopted by organizations as part of their Lean journey, primarily because of the visual impact it creates
Richard Kunst
Apr 30, 20234 min read


Blame my MOM please !!!
I really need to blame my MOM for providing me with that LEAN DNA marker.
Richard Kunst
Feb 26, 20234 min read
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