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Lean Thoughts
Where Lean Thoughts can become Reality
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Richard Kunst
Nov 14, 20233 min read
WAREHOUSE WALK the value is the pick not the walk.
Walking is the biggest cost driver when it comes to warehouse operations and a big detriment to picking efficiency.
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Richard Kunst
Nov 12, 20232 min read
Adaptability ….. The Non-Negotiable Competency
Adaptability is a blend of flexibility and versatility.
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Richard Kunst
Nov 12, 20234 min read
MYTHS and Opportunities of STANDARD WORK
“Standard Work is a detailed definition of the current best practices for performing a process.”
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Richard Kunst
Sep 17, 20232 min read
CHAKU CHAKU
he term "chaku chaku" may sound funny to most employees, but it's a serious base line discipline that supports Automation.
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Richard Kunst
Sep 12, 20232 min read
What Orchestras Teach Us About Business
Orchestras teach us a lot about business. In an orchestra, each musician plays a distinct instrument, contributing to the whole.
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Richard Kunst
Sep 5, 20232 min read
My Pivotal Moment ... and how I ran my plant with only 1 hour per day.
This is not enough Time !!!
Lead ... Follow ... or Get out of the Way !
Let me show you how.
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Richard Kunst
Sep 3, 20233 min read
My Aisles Cultural Adjustment Continues
my daily walk in the plant was like navigating an obstacle course ...
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Richard Kunst
Jul 30, 20232 min read
Want to step into the future? Work your Capacity and Staff Planning
Meeting a plan is a thing of beauty and should not be accomplished by accident.
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Richard Kunst
Jul 8, 20236 min read
4 Supply Chain Lessons from Ford Motor Company
As the company continues to innovate, many businesses can learn a few supply chain lessons from Ford.
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Richard Kunst
Jun 28, 20235 min read
Switch your PDCA sequence for faster results
I strongly suggest that you change the Deming cycle to
Check, Act, Plan, Do (CAPD)
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Richard Kunst
Jun 11, 20232 min read
Clean to Inspect
the touch of the human hand while cleaning is the world’s most sensitive instrument
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Richard Kunst
May 31, 20234 min read
Innovation + Speed = Responsiveness … For Success
Many Product or Process launched using the Hand Grenade methodology.
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Richard Kunst
May 22, 20234 min read
How do you treat your orders?
“poor planning on your part does not justify heroics on my part unless I can make it part of my business model”
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Richard Kunst
May 7, 20234 min read
The Water Spider is ...
The Water Spider is an honored and critical role in making continuous flow and a smoothly functioning Lean system a reality.
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Richard Kunst
Apr 30, 20234 min read
5S Builds your Brand
5S+1 is typically the first tool adopted by organizations as part of their Lean journey, primarily because of the visual impact it creates
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Richard Kunst
Apr 9, 20235 min read
Getting Lean “Right”
10 points to consider before embarking on your LEAN transformation
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Richard Kunst
Apr 7, 20234 min read
Lean Value Stream ... Have you truly defined your value stream?
Operations are the first to apply Lean because that is where “Waste” is typically the most visible.
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Richard Kunst
Mar 19, 20234 min read
Managing Customer Demand
those pesky Rush Order Requests always seem to come from (pick one or all)
1) the same customer
2) same sales person
3) same customer ser
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Richard Kunst
Mar 12, 20234 min read
Seek Cadence within Process
Cadence being the gait that needs to be observed with your information and communication flow and the repeatability of tasks.
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Richard Kunst
Mar 5, 20233 min read
EVSM or Value Stream Mapping?
What is my problem with Value Steam Mapping (VSM)?
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